Safe control unit for trailer couplings according to ISO 26262 up to ASIL-B

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Problem definition

  • Traditional towbars are rigid or manually detachable.
  • Electrically extendable towbars offer a high level of convenience.
  • Activation of an electromechanical system for a trailer coupling is safety-relevant.
  • Control unit developed in accordance with ISO 26262.

Solution approach

  • Safety requirements of the control unit in accordance with ISO 26262 up to ASIL-B.
  • 1oo2D ReSCUV1 safety processor.
  • ReSCUV1 evaluation board as ECU platform.
  • FreeRTOS as real-time operating system.
  • Mechanical model for testing all functions.
  • Sensors and actuators of the mechanical setup:
    • DC motor to move the clutch.
    • Lifting magnet for mechanical locking.
    • Limit switches for detecting the position of the mechanics.
    • Rotary encoder for detecting the position of the mechanism.
    • Diverse detection system with limit switch and rotary encoder.
    • Hall sensor for detecting the position of the solenoid.
    • Redundant reading of signals from all sensors in the ReSCUV1.
  • Software comparator implementation on FreeRTOS compares the safety-relevant parameters of the system as well as sensor and actuator data in real time.