Machine Park
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Cold chamber die casting
Fully automated vacuum die casting system with:
- Clamping force: 14,000 kN
- Casting weight: up to 20 kg
- 800 kg Al and Mg dosing furnaces Meltec
- Rheocasting area with rheometal slurry maker from Comptech
Contact person: Paul Becker B.Sc.
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- Semi-solid pre-material production by stirring own material into the melt
- Production of own material (EEM) continuously by slurry maker
- ABB dosing robot with ladle (max. 9kg)
- Støtek melting and dosing furnace for max. 1200kg
- Fully automated, 6-axis
- Load capacity 180 kg
- Böhmer gripper tool
- Vacuum gripper system
- Fully automated, 6-axis
- Böhmer spray head and release agent mixing system
- Minimum quantity and conventional spraying
- 3x oil temperature control units: Robamat type 5212
- 2 circuits of heat transfer oil each, max. 350 °C
- 3x water temperature control units: Robamat type 2212
- 2 circuits each of pressurized water, max. 160 °C
- 1x cooling media distribution cabinet: Lieb TGA
- 13 channels, adjustable cooling water flow rate per valve
- Vacuum ceramic dosing unit AVD20K ; Max. dosing weight 20kg
- Crucible capacity 800 kg Al
- Melting capacity 250 kg Al/h
- Crucible capacity max 1,300 kg
- Dosing oven for rheo area
- Vacuum ceramic dosing unit MVD10K - Max. dosing weight 10kg
- Crucible capacity 450 kg Mg
- Melting capacity 200 kg Mg/h
- Plunger / washboard
- Vacuum connection to casting chamber, fixed, movable platen, ejector box
- Suction capacity 155 m³/h
- Tank volume 1,000 l
Hot chamber die casting
- Clamping force: 2200 kN
- Pouring volume: up to 856 cm3
- Casting force: up to 130 kN
- Melting furnace: 200 kg Mg alloy
- Fully electrically heated casting system
- 90 mm, 80 mm and 70 mm casting containers possible
Contact: Dipl.-Ing. Niklas Schwenke
- Inhibitor gases: R134a
- Carrier gas: Nitrogen
Nominal temperature: 500 °C
- Inhibitor gases: R134a or SO2
- Carrier gas: Nitrogen
- Admixing gas: Carbon dioxide
Mg-Thixomolding
- Clamping force: 1250 t
- Screw diameter: 100 mm
- Shot weight: up to 3 kg
- Complete automation including parts inspection by SAr Elektronic GmbH
3D mold material printer
- Inorganic 3D sand printer
- Box in box system (printing space 1800 mm x 1000 mm x 400 mm)
- Microwave for curing the binder
- Finish station for the final polish of the printed part
Gravity die casting
- Clamping surface: 526 x 350 mm
- Stroke of moving platen: 550 mm
- Ejector cylinder stroke: 450 mm
- Platen distance: max. 885 mm
- 4 hydraulic circuits for pusher
- 4.2 kW, 12.6 l/min, 40 - 180 bar
Melting furnaces
- Capacity 100kg Fe (35kg Al)
- 120 kW
- 500 Hz
- Melting capacity 150 kg Fe/h
- Alternatively switchable to small furnace with 30 kg Fe and 10 kg Al capacity
Melting capacity: 80 kg Mg/h
Nominal power: 28 - 44 kW
Nominal temperature: 660 °C
Crucible volume: 300 kg Mg
- Capacity 180 kg Al (550 kg Cu)
- 50kW
- Melting capacity 126 kg Al/h
- up to 1000°C
- Capacity 10 kg Al
- 3,6 kW
- 2x available
Heat treatment furnaces
- 6 heating units with temperature-controlled resistance-heated heating terminals
- Integrated cooling fans
- Tmax: 600 °C
- 30 kW
- Oven chamber 500 l
- max. 850 °C
- 5.5 kW
- Oven chamber 60 l
- max. 650 °C
Melting and hand-molding area
- Capacity 75l / 120Kg
- For the preparation of molding sand
- Recording the cooling curve
- analysis:
- chemical composition
- degree of refinement etc.
- Determination of the density index to evaluate the hydrogen content in aluminum melts
- Impeller for degassing and cleaning Al melts
Workshop
- CNC portal milling machine with automatic tool changer
- Machining of aluminum and magnesium
- Clamping surface: X 1000 / Y 1000 mm
- Vertical clamping surface: X 390 / Y 620 / Z 1000 mm
- Travels: X 1020 / Y 1000 / Z 420 mm
Contact person: Jonas Arimont M. Sc.
- Drilling machine
- Lathe
- Milling machine
- Band saw
- Lifting saw
- Chop saw
- Various tools
Contact person: Christian Schütz