Rotordynamics and Fluid Seals
Background
Steam turbines, aircraft engines, centrifugal pumps or turbochargers are just a few popular examples of systems in which rotors interact with compressible or incompressible fluids. The energy conversion in these machines is usually based on a build-up or reduction of pressure. Leakage between volumes of different pressures along the rotor is reduced by means of fluid seals. Non-contact seals allow relative movement of rotor and housing while minimising wear.
The residual leakage flow through the non-contacting seals leads to forces that can destabilise the stationary rotor movement, if certain operating speeds are exceeded. The consequences can be unwanted or intolerable noise or vibrations, or even rotor damage.
In recent years, sealing designs including structural compliance have been investigated (HALO-Seal [SanAndres2015], GLAND-Seal [Messenger2015]). A compliant design can reduce the sealing gap between the rotor and the housing, while at the same time allowing the seal to follow rotor movements and thus mitigate pressure build-up in the leakage flow. This may stabilise the stationary rotor movement.
At the Engineering Dynamics working group, the influence of compliance in seals on rotor dynamics is investigated theoretically.
Methodology and Phenomena
Various theoretical models of varying complexity and associated experiments are set up to investigate the effect of compliance in seals. The linear and nonlinear behaviour is considered.
The simplest model stage consists of a Laval rotor, a visco-elastically supported seal and a leakage flow. The force effect of the leakage flow is either described by the Muszynska model [Muszynska1988] or determined by simulating the leakage flow using the bulk flow equations. The system shows improved stability properties and complex bifurcation behavior, where stable and unstable periodic synchronized limit cycles, as well as unstable quasi-periodic attractors occur.
[1]: S. Bäuerle, H. Hetzler,Stability and bifurcation behaviour of a Laval-rotor considering fluid-forces in compliant liquid seals, PAMM 15.1 (2015): 241-242
[2]: S. Bäuerle, H. Hetzler, Bifurcation behaviour and limit cycles of a compliant
seal-rotor system, PAMM 16.1 (2016): 257-258
[3]:S. Bäuerle, H. Hetzler, Bifurcation behaviour and limit cycles of a compliant
seal-rotor system, Proceeding of ISMA 2016
[4]: S. Bäuerle, H. Hetzler, Non-linear Dynamics of a Rotor-System with Comploant Seal, Proceedings of ENOC Conference 2017, (Budapest, Hungary)
[5]: S.Bäuerle, H.Hetzler, Rotor-Systems with Compliant Seals: A Comparison of the Rotordynamics using the Muszynska Model and Hirs' Lubrication Equations, PAMM 17.1 (2017)
[6]: S. Bäuerle, H. Hetzler, Influence of Seal Compliance on the Dynamics of an Unbalanced Rotor, Proceedings of ISROMAC Conference 2017, (Lahaina, USA)
[7]: S. Bäuerle, H. Hetzler, Approximation of Periodic and Quasi-Periodic Motions of a Rotor System with Visco-elastic Seal Support by Using a Fourier-Galerkin-Method, PAMM 18.1 (2018)
[8]: S. Bäuerle, An Approach to Non-linear Dynamics of Rotors with flexible Seals: Models, Numerical Tools and Basic Phenomena, Kassel University Press (2021)